The pilot plant was for developing and data
collection for scaleup. The anaerobic fermentation plant consisted of :
a. Pulverier: A 3Hp pulveriser equipped with
cyclones and dust collectors to pulverize medium hard rocky material and chemicals.
b. Media preparation and sterilization facilities.
c. Seed Fermenters: SS made jacketed seed
fermenters (40 liter capacity) with stirrer , ports and sampling system equipped with PID controllers for temperature, speed , pH,
dissolved oxygen and level . The system was compatible with PLC based SCADA,
display, control and data logging. The
systems were integrated connected with required pipe and safety instruments.
Special valves were used to prevent chocking of feed and discharge lines.
d. Residual solid removal from fermented
mass: An integrate system consisting of basket centrifuge, collection vessels,
and pumps were provided. Suitable steam boiler and chilled water systems of
required capacity were a part of the
plant. The equipment were installed, inter connected and integrated.